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INDUSTRIES/
// SMART MANUFACTURING

Smart Manufacturing & Industry 4.0 ERP

Industrial IoT, Factory Automation & Predictive Yield Analytics

Digitize factory floors with custom Industry 4.0 software, automated MES (Manufacturing Execution Systems), predictive maintenance AI, and real-time inventory tracking.

+28%
OEE GAIN
-45%
DOWNTIME REDUCTION
99.9%
INVENTORY ACCURACY
<10ms
SENSOR LATENCY
// PAIN POINTS OVERCOME

KEY INDUSTRY CHALLENGES WE SOLVE

01

Unplanned Equipment Outages

Unexpected machine failure halts assembly lines, costing factories millions in lost production.

02

Manual Floor Data Collection

Paper-based machine logs lead to data latency and operational bottlenecks.

03

Complex Material Traceability

Tracking raw components across multi-stage production lines requires seamless digital serialization.

// CUSTOM SOLUTIONS

TAILORED SOFTWARE CAPABILITIES

Industrial IoT (IIoT) Sensor Grids

Ingesting real-time temperature, vibration, and speed telemetry directly from PLC/SCADA devices.

Predictive Equipment Maintenance AI

Machine learning models detecting mechanical wear and scheduling repairs before failure occurs.

Custom MES & Work Order Portals

Interactive touch-screen dashboards for machine operators tracking real-time line speed and scrap rates.

// SYSTEM BLUEPRINT & COMPLIANCE

ENTERPRISE SECURITY & COMPLIANCE STANDARDS

Hybrid Edge-Cloud architecture deploying lightweight local MQTT brokers on factory edge gateways connected to cloud analytical databases.

ISO 9001IEC 62443ISA-95OSHA Compliance

TEHNOLOGY & FRAMEWORKS

PythonMQTTNode.jsTimescaleDBReactDockerOdoo MRP
// METHODOLOGY

4-STEP INDUSTRY EXECUTION

01

Factory Audit

Evaluating PLC controllers, machine sensors, and operational data bottlenecks.

02

Edge Gateway Setup

Deploying secure IIoT telemetry brokers and edge compute modules.

03

MES Dashboard Build

Developing operator web applications and automated material tracking algorithms.

04

Floor Deployment

Integrating floor screens and conducting operator training workshops.

// PROVEN RESULTS

ENTERPRISE INSIGHTS

OUTCOME: Prevented 120+ Hours of Idle Downtime

Automotive Part Production Line

Implemented IIoT predictive sensor grid across 50 CNC machines with automated alert dispatches.

// INDUSTRY FAQS

FREQUENTLY ASKED QUESTIONS

Yes, we connect directly with Siemens, Allen-Bradley, and Omron PLCs via OPC-UA, Modbus, and MQTT.
// READY TO INNOVATE IN SMART MANUFACTURING & INDUSTRY 4.0 ERP?

BUILD WITH SENIOR DOMAIN ENGINEERS

Schedule a technical consultation to map compliance, architecture, and sprint timelines for your project.

BOOK INDUSTRY SCOPING CALL